Manufactured meat and method of production thereof

ABSTRACT

Methods for producing meat products with a bone flavour, and the meat products so produced, are provided. In exemplary methods a cured bone is secured with a binding to a de-boned and cured piece of meat, such as a piece of ham. The bone can be the one removed from the de-boned piece of meat, or can be a substitute bone. The de-boned piece of meat and the bone can be cured together or cured separately with the same or different cures prior to being secured together. An exemplary meat product comprises a de-boned piece of meat having an exterior, a bone positioned against the exterior, and a binding that secures the bone to the exterior of the piece of meat.

RELATED APPLICATIONS

This application is a national stage entry under 35 U.S.C. 371 ofPCT/AU02/00139 filed Feb. 12, 2002 claiming priority on Australianapplications PR 3026 filed Feb. 12, 2001 and PR 3844 filed Mar. 20,2001, the text of all of which is incorporated herein by reference.

BACKGROUND

This invention relates to manufactured meat and methods of productionthereof.

This invention has particular application to the production of cookedham, and the invention will be described hereinafter with reference tothis application. However, it will be understood by persons skilled inthe art that this invention may find application in the production ofother manufactured meats such as bacons and other smoked or cured meats.

It is generally considered that leg ham on the bone is a superiorproduct to boneless ham. In the production of boneless ham and othercured cuts, the brined and cured meat is boned out and the resulting cutis then usually wrapped in a cook-in wrap of polymer or net, or a smokepermeable cook-in wrap for hams or the like. The product is then steamcooked, smoked to cook, or is partially cooked by smoking followed by aheat cooking in a cook-in package, as the product requires.

The resulting product is relatively easier to carve than the bone-inproduct, and is appreciated by the market as having less waste. However,the boneless products are perceived to have inferior eating quality.Most persistently, the impression of the market is that the flavour ofbone-out hams is of less quality that the flavour of bone-in ham.

In one aspect the present invention resides broadly in a method ofproduction of manufactured meat including the steps of:

providing an open-boned, boned-out cut;

separately curing the cut and a bone;

binding the cured bone on the outside of the cut in intimate contactwith the flesh of the cut at the recess formed by the open boningthereof with a cook-in binding; and

cooking the bound cut.

Conventional wisdom has it that the superior flavour of ham on the boneis predicated by the tissue-bound intimacy of the bone to the fleshthroughout the curing and cooking process in terms of flavourdevelopment and thermal transfer through the bone. It has beensuprisingly determined that, contrary to this conventional wisdom,essentially the same quality and flavour may be produced by a process inaccordance with the present invention.

The cut may be any meat cut requiring to be boned. The bone may besourced from the cut or may be from elsewhere on the same or anotherbeast.

The boneless cut may be reshaped prior to curing. For example, thereshaping may be performed by mechanical stretching or rehanging. In thecase of hams or the like, when the bone is removed the uncured or curedham may advantageously be rehung or otherwise stretched. The ham musclemay be readily lengthened since there is no ham bone or associatedtendons to support the muscle in shape. This hanging or stretchingcreates the appearance of a larger, longer and/or more streamlinedappearance to the product.

The cure may be any suitable cure including but not limited to briningor pickling, sugar cure or the like, with or without saltpetre or othercuring excipients. The cure may be the same or different as between thecut and the bone or bone substitute. Preferably, the cure for at leastthe cut is selected from cures conventionally used to cure the cut.

The binding may be by any suitable means at least in part dictated bythe cooking process. The binding is advantageously selected fromconventional cook-in bindings. For example, the binding may be by meansof a natural or synthetic casing or film, net or cloth.

The cooking may be by means of one or more of smoking, thermal cookingsuch as roasting, steaming or boiling, or the like.

The intimate contact between the cured bone and the cured flesh maycomprise reinsertion of the bone into the cavity of the boned cut.

The intimacy of contact between the flesh and the bone may besupplemented by the addition of a substance selected to enhancediffusion of the principles responsible for bone-enhanced flavour. Forexample, the bone and/or cut may be treated with a food acid or thelike. The additive may also include or comprise a flavouring excipientsuch as a fruit juice, coulis or the like.

In a yet further aspect this invention resides broadly in a manufacturedmeat product when produced by any one of the foregoing methods of theinvention.

The invention will be further described with reference to a preferredembodiment of the present invention, in accordance with the followingexample.

EXAMPLE

Three hams were selected for manufacture. Two were boned out and one wasleft on the bone. The three hams and the excised bones were pickled inbrine and saltpetre in the conventional manner. The brining solution wassupplemented with sugar and pineapple juice.

The cured bones were laid adjacent the excision slit in the cut inintimate contact with the flesh of one of the hams, and the whole cutwas secured by cook-in elastic netting. The second boned out ham and thebone-in ham were similarly bound in netting to eliminate any variationin cooking occasioned by the netting. The respective cuts were thenidentically smoked to a cooked state in the conventional manner.

On a blind tasting, the boneless product was picked as such by astatistically significant proportion of tasters, whereas the bone-in hamand ham in accordance with the present invention were adjudged to be hamon the bone by a majority of tasters, with no statistically significantvariation of opinion between the two products.

It will of course be realised that while the above has been given by wayof illustrative example of this invention, all such and othermodifications and variations thereto as would be apparent to personsskilled in the art are deemed to fall within the broad scope and ambitof this invention as defined in the claims appended hereto.

1. A method of production of manufactured meat including the steps of: providing an open-boned, boned-out whole cut of a meat animal; separately curing the cut and a bone; binding the cured bone on an external surface of the flesh of the cut proximate to the recess formed by the open boning thereof with a cook-in binding; and cooking the bound cut.
 2. The method according to claim 1, wherein said bone is derived from said cut.
 3. A method of production of manufactured meat comprising the steps of: providing a boned-out cut of a meat animal; providing a bone; separately curing the cut and the bone; binding the cured bone on the cut in intimate contact with the flesh of the cut at a recess formed by open boning of the cut, using a cook-in binding; and cooking the bound cut.
 4. The method according to claim 1, wherein said cut is reshaped prior to curing.
 5. The method according to claim 3, wherein said cut is reshaped by mechanical stretching or rehanging.
 6. The method according to claim 1, wherein curing the cut and the bone comprises curing the cut and the bone using the same cure.
 7. The method according to claim 1, wherein said cook-in binding is selected from the group consisting of a natural casing or film comprising film, net or cloth and a synthetic casing comprising film, net or cloth.
 8. The method according to claim 1, wherein said cooking comprises one or more smoking steps followed by thermal cooking selected from roasting, steaming or boiling.
 9. The method according to claim 3, wherein the intimacy of contact between the flesh of said cut and said bone is supplemented by the addition of a substance selected to enhance diffusion of the principles responsible for bone-enhanced flavor.
 10. The method according to claim 9, wherein said substance is selected from food acids.
 11. The method according to claim 9, wherein said substance comprises a flavoring excipient.
 12. The method according to claim 10, wherein said substance comprises a flavoring excipient.
 13. The method according to claim 11, wherein said excipient is selected from fruit juices or coulis.
 14. A method of production of manufactured meat comprising the steps of: providing a cut of a meat animal; removing a bone from the cut; separately curing the cut and the bone; binding the cured bone on the cut in intimate contact with the flesh of the cut at the recess formed by the removal of the bone from the cut, using a cook-in binding; and cooking the bound cut.
 15. The method according to claim 3, wherein said bone is selected from bones from a different individual of said meat animal than said cut.
 16. A meat product comprising: a cured meat cut; a bone cured separately from the cured meat cut; and a cook-in binding configured to bind the bone to a cured meat cut to the bone, the bone being disposed on an external surface of the cured meat cut.
 17. The meat product of claim 16, wherein the cured meat cut has been reshaped by mechanical stretching or hanging.
 18. The meat product of claim 16, wherein the bone is derived from the same individual meat animal as the cured meat cut.
 19. The meat product of claim 16, wherein the bone is derived from a different individual meat animal as the cured meat cut.
 20. The meat product of claim 16 wherein the cured meat cut comprises ham.
 21. The method of claim 1 wherein the cut comprises ham. 